Mass Driver 2 Final Report Part 1 - NASA/SSI

Title Page 2
Foreword 4
Acknowledgements 6
Contents 8
Chapter 1: Introduction 12
1.1 Mass Driver History 12
1.2 Mass Driver Applications 16
1.3 Mass Driver Two 18
Chapter 2: Accelerator 24
2.1 Drive Circuit 24
2.2 SCR and Optical Trigger Circuits 33
Chapter 3: Ohmic Bucket 38
3.1 Ohmic Bucket Requirements 38
3.2 Ohmic Bucket Circuit Analysis 42
3.3 Ohmic Bucket Design 47
3.4 Ohmic Bucket Capacitor Bank and Controller 50
Chapter 4: Recharging System 58
4.1 Recharging Requirements 58
4.2 Recharging Circuit Analysis 65
4.3 Recharging Capacitor Bank 71
4.4 Recharging Controller and SCR Trigger Circuitry 80
4.5 Recharge System Performance 91
Chapter 5: Instrumentation And Control 96
5.1 Capacitor Bank Voltage Monitoring 96
5.2 Capacitor Bank Current Monitoring 100
5.3 SCR Trigger Pulse Recording 100
Chapter 6: Accelerator Test Firing Results 102
6.1 Theoretical Performance 102
6.2 Test Firing Results 116
Chapter 7: Summary 132
7.1 Mass Driver System Performance 132
7.2 Mass Driver Two Results 141
7.3 Suggestions for Future Work 143
References 146
Figures 20
1.1 Mass Driver Two Assembly 20
1.2 Mass Driver Two during early testing with ohmic bucket. 21
1.3 Control circuitry during early testing with ohmic bucket 21
1.4 Mass Driver Two instrumentation and control circuitry. 22
Mass Driver Two accelerator 23
2.1 Six drive coils of phase 1, 24
2.2 Drive coil winding 25
2.3 Attachment of flexible lead to drive coil 25
2.4 Attachment of neutral bus for phase one of sector four. 26
2.5 Construction of top drive coil clamp. 27
2.6 Construction of SCR feeder strips 31
2.7 Assembly of SCR feeder strips 32
2.8 Preliminary testing of SCR and optical trigger circuits 33
2.9 Test firing of drive circuit with prototype optical and SCR trigger circuit boards 34
2.10 Alignment and testing of optical and SCR trigger circuit boards in phase two 35
3.1 Modular ohmic bucket 39
3.2 Ohmic bucket capacitor bank 39
3.3 Ohmic bucket chilldown with liquid nitrogen 40
3.4 Ohmic bucket caught by backstop after a test firing 41
3.5 Basic ohmic bucket circuit 42
3.6 Ohmic bucket circuit 43
3.7 Ohmic bucket current waveform. 45
3.8 Auxiliary SCR trigger circuit 52
3.9 Ohmic bucket controller logic. 53
3.10 2 KV ohmic bucket capacitor bank 54
3.11 2 KV ohmic bucket circuit 55
3.12 2 KV ohmic bucket capacitor bank charging circuit 56
4.1 Simplified recharge circuit. 65
4.2 Recharging system test circuit 66
4.3 Simplified recharge circuit 67
Fig. 4.4 Recharge capacitor bank for phanse one and two of the accelerator 71
4.5 Interior of recharge capacitor bank showing shelves of capacitors and SCR trigger circuit. 72
4.6 Recharging capacitor bank circuit 73
4.7 Polarity reversing switch for recharging system 74
4.8 Interconnecting feeder for recharge capacitor bank 75
4.9 Side view of accelerator showing feeder strips connecting recharge capacitor bank to sector capacitor 76
4.10 Phase one sector capacitor 77
4.11 Recharging capacitor bank charging circuit 79
4.12 Recharging system event sequence 81
4.13 Recharging controller block diagram 82
4.14 Switching circuit 83
4.15 Current clipping circuit 84
4.16 Capacitor voltage amplifier circuit 85
4.17 Scope trigger circuit 86
4.18 Construction of recharging controller 87
4.19 SCR trigger circuit block diagram for recharging system 89
4.20 SCR trigger circuit for recharging system 90
4.21 Sector capacitor voltage and recharge current waveforms 93
5.1 Balanced voltage Divider circuit 96
5.2 Fan in circuit output. 101
6.1 Current and voltage waveforms during the passage of one bucket coil 102
6.2 Basic drive coil configuration for Mass Driver Two 103
Ohmic bucket acceleration versus sector capacitor initial voltage at different α 104
6.4 Ohmic bucket (α = 0.63) velocity vs. firing number at different bucket coil currents with sector capacitor voltage at 300V 111
6.5 Ohmic bucket (α = 0.63) velocity vs. firing number at different sector capacitor voltages with bucket coil current = 33,600 amp turns. 112
6.6 Drive current waveform for test no. 1 showing a recharge failure 121
6.7 Drive current waveform for test no. 2 showing a recharge failure 121
6.9 Drive current waveform for test no. 4. 122
6.10 Drive current waveforms for test no. 5. 123
6.11 Drive current waveforms for test no. 6. 123
6.12 Drive current waveforms test no. 7. 124
6.13 Drive current waveforms for test no. 8. 124
6.14 Drive current waveforms for test no. 9. 125
6.15 Drive current waveforms for test no. 10 125
6.16 Drive current waveforms for test no. 11. 126
6.17 Drive current waveforms for test no. 12. 127
6.18 Drive current waveforms for test no. 13 128
Fig. 6.19 Drive current waveforms for test no. 14 129
7.1 Mass Driver Reaction Engine block diagram 133
7.2 Closed loop mass driver system efficiency 134
7.3 Disc Pack phase control SCR specific mass 137
Tables 29
2.1 Phase One Circuit Parameters 29
2.2 Phase Two Ringing Periods 30
2.3 Firing Delays in Optical Trigger Circuit Boards 36
3.1 Total Ohmic Bucket Current for α = 0.514 Bucket 46
3.2 Ohmic Bucket Parameters 47
3.3 Ohmic bucket resistance as a function of time after removal from liquid nitrogen 48
3.4 Ohmic bucket resistance before and after firing at different voltages 49
3.5 Ohmic bucket resistance before and after firing at different voltages 49
4.1 Phase One Accelerator Drive Coil Efficiency with no Energy Transfer to Bucket 60
4.2 Phase One Accelerator Recharge Requirements for Low and High Demand 63
4.3 Recharge system test circuit parameters 92
4.4 Recharge system test circuit results 92
4.5 Recharge system circuit voltages 94
4.7 Recharge system circuit parameters 95
5.1 Voltage Divider Card Calibration 98
5.2 Voltage Divider Card Calibration 99
6.1 Ohmic bucket acceleration with: mass = 500gms, in j. vel. = 15 m/sec, α= 0.73, initial voltage = 750 V, and bucket current = 15,000 amp turns 106
6.2 Ohmic bucket acceleration with: mass = 500gms, inj. vel. = 15 m/sec, α = 0.73, initial voltage = 750 V, and bucket current = 20,000 amp turns 107
6.3 Ohmic bucket acceleration with: mass = 488gms, inj. vel. = 10 m/sec, α = 0.63, initial voltage = 300V, and bucket current = 13,000 amp turns 109
6.4 Ohmic bucket acceleration with: mass = 488gms, inj . vel. = 10 m/sec, α = 0.63, initial voltage = 750V, and bucket current = 33,600 amp turns 110
6.5 Superconducting bucket acceleration with: mass = 1 Kg, inj. vel. = 15 m/sec, α = 0.514, initial voltage = 750V, and bucket coil current = 42,750 amp turns 113
6.6 Superconducting bucket acceleration with: mass = 1 Kg, inj. vel. = 15 m/sec, α = 0.514, initial voltage = 750V, and bucket coil current = 80,000 amp turns 114
6.7 Ohmic bucket deceleration with: mass = 500gms, input vel. = 112 m/sec, α = 0.514, initial voltage = 750V, and bucket current = 45,000 amp turns 115
6.8 Ohmic bucket and injector parameters. 118
6.9 Phase one parameters 119
6.10 Phase two parameters 120
6.11 Summary of Velocities 130

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