1
311
Vladimir S. Syromiatnikov Spacecraft Docing Devices deom SSI
Cover
1
SSI Soviet Program Papers
3
Table of Contents
9
Foreword
11
Introduction
12
Chapter 1. Docking Equipment of Spacecraft
17
1.1 Basic Terminology
17
1.2. Requirements, Functions, and Operations Structure of the Docking Device
18
1.3. Docking System
20
1.4. Initial Docking Conditions
23
1.5. Docking Devices and their Features
29
1.5.1. Docking Device of the Soyuz Spacecraft
29
1.5.2 Docking Device of the Soyuz-Salyut Space Complex
35
1.5.3. Docking Device for the Gemini Program
44
1.5.4. Docking Device for the Apollo Lunar Program
48
1.5.5. APDA's for the Apollo-Soyuz Project
57
Chapter 2. Principal Construction Schemes for Docking Devices
71
2.1. Classification of Docking Devices
71
2.2. General Issues
72
2.3. Issues Regarding the Reliability of Docking Devices
75
2.4. Provision of Compatibility and Androgyny
83
2.5. Basic Groups of Mechanisms and Elements of the Docking Device
86
2.5.1. Mechanisms of the Docking Frame
86
2.5.2. Docking Mechanisms
87
2.5.3. Joint Connectors and Other Additional Flements
89
2.5.4. Base Dimensions of the Docking Device
90
2.5.5. FJements of Control and Signaling
91
2.6. “Rod and Cone” Type Docking Devices
92
2.6.1. Docking Mechanisms
92
2.6.2. Some Geometric Correlations
94
2.6.3. Signaling Characteristics
95
2.7. Peripheral Docking Devices
96
2.7.1. General Issues of Peripheral Docking Devices
96
2.7.2. Features of the Docking Mechanisms
98
2.7.3. Characteristics of Signaling and Control
101
2.8. Comparative Analysis of the Principle Schemes of Docking Mechanisms
102
2.9. Redundancy in the Principal Schemes
105
Chapter 3. Issues Concerning the Construction of Docking Devices
109
3.1. Requirements of the Construction of Docking Devices. General Design Considerations
109
3.2. General Configuration. Hulls of the Docking Assemblies
113
3.3. The Locks of Docking Frames
114
3.3.1. The Selection of Basic Parameters
114
3.3.2. Construction of the Lock System
117
3.3.3. Issues Regarding the Provision of Reliability and Safety
123
3.4. Construction of the Docking Mechanisms
124
3.4.1. “Rod and Cone” Type Docking Mechanisms
124
3.4.2. Peripheral Type Docking Mechanisms
130
3.5. Basic Elements of the Docking Device
137
3.5.1. Drives
137
3.5.2. Electrical Engines of the Drives and Their Control
140
3.5.3. Ball-Screw Converters
147
3.5.4. Connecting Elements on the Docking Frame
151
3.6. Seals of Hermetic Constructions
155
3.7. Lubricant Materials in Docking Devices
159
3.8. Provision of the Temperature Conditions of Docking Assemblies
160
Chapter 4. Dynamics of Docking Mathematical Models
163
4.1. The Tasks and Varieties of Mathematical Models
163
4.2. Structures of Models, Assumptions, Systems of Coordinates
165
4.3. Models for the “Rod and Cone” Docking Device
167
4.3.1. Modeling with Impact Interaction
167
4.3.2. A Model which Considers Deformation of the Shock Absorbers
171
4.3.3. Choice of Initial Conditions for Modeling
174
4.3.4. Modeling the Process After Linkage
175
4.4. Mathematical Models Tor Peripheral Devices
176
4.5. Model Considering the Inertia of the Shock Absorbers
187
Chapter 5. Simplified Mathematical Models of Docking Dynamics Calculation of Shock Absorption Systems
191
5.1. Problems Solved Using Simplified Models
191
5.2. Equivalent Mathematical Models of Shock Absorption Before Linkage
192
5.2.1. Three-Dimensional Model
192
5.2.2. Two-Dimensional Case
196
5.2.3. Other Special Cases
198
5.2.4 Models Which Consider the Interia of the Shock Absorbers
199
5.3. Equivalent Mathematical Models of Shock Absorption After Linkage
202
5.3.1. Three-Dimensional Model
202
5.3.2. Two-Dimensional Case
206
5.3.3. Shock Absorption in Coaxial Linkage
207
5.3.4. Initial Conditions During Linkage
210
5.4. Requirements on the Shock Absorption Systems
212
5.5. Shock Absorption Systems of “Rod and Cone'' Docking Devices
214
5.5.1. Basic Concepts
215
5.5.2. Shock Absorption In Impacts With the Cone
217
5.5.3. Work of the Shock Absorbers After Linkage
222
5.5.4. Shock Absorption of Angular Rotations
224
5.5.5. Features of the Operation of Lateral Shock Absorbers
226
5.6. Shock Absorption Systems of Peripheral Docking Devices
226
5.6.1. General Concepts
227
5.6.2. The Statics and Dynamics of the Ring with Guides
228
5.6.3. Shock Absorption in the Interaction of Rings
231
5.6.4. Other Forms of Interaction Before Linkage
235
5.6.5. Shock Absorption After Linkage
238
5.6.6. Shock Absorption in Rotations of the Spacecraft After Linkage
239
5.6.7. System with Independent Shock Absorbers
241
Chapter 6. Elements of Shock AbsorbersElectromechanical Damping
243
6.1. Energy Absorbing Elements
243
6.2. Spring Mechanisms
248
6.3. Friction Self-Adjusting Brake
252
6.4. Electromechanical Damping
253
6.4.1. Damping by Brakes with Permanent Magnets
253
6.4.2. Parameters of the Dampers with the Electromagnetic Brake
256
6.4.3. Heating of the Brake Rotor
259
6.4.4. Issues Regarding the Construction of Electromagnetic Brakesand Other Types of Brakes
260
6.5. Hydraulic and Pneumatic Shock Absorbers
262
Chapter 7. Testing of Docking Devices Test Units for Earth Testing
265
7.1. Problems, Types of Testing
265
7.2. Stages of Creation and Testing
266
7.3. Testing and Reliability
268
7.4. Content and Volume of Testing
270
7.4.1. Acceptance and Control Testing
270
7.4.2. Debugging
272
7.4.3. Qualification Testing
272
7.4.4. Testing After Assembly of the Spacecraft
273
7.4.5. Flight Testing
273
7.5. Types of Test Equipment
280
7.6. Goals of Dynamic Testing. Types of Test Units
280
7.7. Complex Dynamic Test UnitsThe
283
7.7.1. Complex Mechanical Test Units
284
7.7.2. Simplified Complex Test Units
287
7.7.3. Hybrid Complex Dynamic Test Unit
289
7.7.4. Mathematical Model of the Hybrid Test Unit
295
7.8. Dynamic Test Units to Test Shock Absorbers
298
7.8.1. Horizontal Test Unit
299
7.8.2. Horizontal Test Unit for the APDA
302
Bibliography
306
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